Quick answer: A custom cycling kit is a sublimated polyester jersey plus Lycra bib shorts with a chamois pad. Choose a club fit for comfort or a race fit for speed, pick the chamois by ride length, and allow about 4–6 weeks from design to delivery.
Cycling clubs, teams, sportive organisers and cycling brands all need kit that looks sharp and stays comfortable for hours in the saddle. This guide covers the parts of a kit, fabrics, fits, chamois choices, sizing and how to order.
Quick answer
Order a sublimated polyester jersey (lightweight for summer, thermal for winter) and nylon-elastane bib shorts with a chamois matched to your riders: thinner pads for short, fast rides and multi-density gel pads for long rides. Use club fit for mixed groups and race fit for racing teams. Add a full-length zip, three rear pockets and silicone leg grippers.
Need these made? Ravix Pro Industry in Daska, Sialkot is a sportswear manufacturer for sports clubs and clothing brands in the USA, UK, Europe, Canada and Australia. Custom, OEM and private label production since 2008, with in-house sublimation, printing and embroidery, an MOQ of 30 pieces per design, samples in 7–10 days and bulk in 2–4 weeks. WRAP, BSCI, OEKO-TEX and ISO 9001 certified.
Part of our guide: Custom Sportswear Products · Quick answers
What a custom cycling kit includes
| Item | What to specify |
|---|---|
| Short-sleeve jersey | Fabric weight, fit, zip length, 3 rear pockets, silicone hem gripper |
| Bib shorts | Lycra weight, leg length, chamois type, bib strap mesh |
| Long-sleeve thermal jersey | Brushed thermal fabric for autumn and winter |
| Gilet and wind jacket | Windproof front, mesh back, packable |
| Skinsuit | Aero fabric for time trials and racing |
| Accessories | Caps, socks, arm and leg warmers |
Club fit vs race fit
| Feature | Club fit | Race fit |
|---|---|---|
| Fit | Relaxed, more room in chest and stomach | Close, aerodynamic |
| Fabric | Standard jersey knit | Lighter, stretchier, sometimes textured aero fabric |
| Best for | Clubs, charity rides, mixed ability groups | Racing teams, crits, time trials |
Fabrics
- Jerseys: moisture-wicking polyester, about 120–160 GSM for summer; brushed thermal for winter
- Bib shorts: nylon-elastane (Lycra) with high compression, about 200–260 GSM
- Panels: mesh side or back panels for airflow
Learn more in our moisture-wicking fabric guide.
Choosing a chamois pad
| Ride length | Chamois type |
|---|---|
| Under 2 hours, racing | Thin, single-density foam |
| 2–4 hours, club rides | Multi-density foam |
| 4+ hours, sportives and touring | Multi-density with gel inserts |
| Women’s kits | Women-specific shape |
Sizing
Cycling kit fits closer than casual clothing. Ask for a size set so riders can try sizes before you place the bulk order, and offer men’s and women’s cuts. Typical ranges are XS–4XL. See our size chart guide.
Design tips
- Put club and sponsor logos on the chest, back pocket area and sleeves where they are seen in a group
- Use high-visibility colours or reflective details for safety on winter rides
- Keep bib shorts mainly dark so they stay looking clean
MOQ and timing
Ravix Pro’s MOQ is 30 pieces per design with mixed sizes. Typical timing: mock-up in 1–3 days, sample in 7–10 days, bulk in 2–4 weeks and air delivery in about 3–7 days to the UK, Europe and the USA. For spring season kit, send designs by January.
From our factory floor in Sialkot
At Ravix Pro Industry we have manufactured sportswear since 2008 and now run more than 100 stitching and finishing machines with 150+ workers, producing 20,000+ pieces a month for over 500 brands and clubs in 50+ countries. Every order follows the same 11 steps: quote, design, approval, sample, cutting, decoration, stitching, thread trimming, quality check, packing and door-to-door shipping. Sublimation, screen printing, DTF and embroidery happen in-house, so we control colour, print quality and timing ourselves. See our manufacturing process and quality checks.
Ready to start? Request a free quote for custom cycling kits or message us on WhatsApp with your design, quantity and sizes. MOQ from 30 pieces per design. We reply within 24 hours.
FAQs
What is a chamois in cycling shorts?
A shaped foam or gel pad sewn into the shorts to reduce friction and pressure on long rides.
What is the difference between club fit and race fit?
Club fit is more relaxed and suits mixed groups; race fit is close-fitting and aerodynamic for racing.
What fabric are cycling jerseys made from?
Moisture-wicking polyester, usually sublimated, with mesh panels for airflow. Bib shorts use nylon-elastane Lycra.
What is the MOQ for custom cycling kit?
30 pieces per design at Ravix Pro, with mixed sizes and men’s and women’s cuts.
Can you make winter cycling kit?
Yes: thermal long-sleeve jerseys, bib tights, gilets and wind jackets.
Sources
- UCI, clothing and equipment regulations: uci.org
- British Cycling: britishcycling.org.uk
