Quick answer: Most clubs now choose a sublimated, tight-fit polyester rugby jersey (about 220–280 GSM) with reinforced seams; classic collared fits are mainly used for training, social and supporter shirts. Order sizes, numbers and sponsors together, and allow 4–6 weeks before the season.
Rugby jerseys take more punishment than almost any other team shirt. They are pulled in tackles, scrums and rucks, so fabric, stitching and fit matter more than in football or basketball. This guide explains the choices clubs and brands make when ordering custom rugby kits.
Quick answer
For match jerseys, choose a tight or “pro” fit made from heavy stretch polyester or poly-spandex, so opponents have less fabric to grab. Choose a classic fit with a collar for training, social and supporter shirts. Sublimation gives unlimited colours and sponsors; embroidered crests add a premium touch. Ask for reinforced, double-stitched seams and a sample before bulk.
Need these made? Ravix Pro Industry in Daska, Sialkot is a sportswear manufacturer for sports clubs and clothing brands in the USA, UK, Europe, Canada and Australia. Custom, OEM and private label production since 2008, with in-house sublimation, printing and embroidery, an MOQ of 30 pieces per design, samples in 7–10 days and bulk in 2–4 weeks. WRAP, BSCI, OEKO-TEX and ISO 9001 certified.
Part of our guide: Custom Sportswear Products · Quick answers
Tight fit vs classic fit rugby jerseys
| Feature | Tight / pro fit | Classic fit |
|---|---|---|
| Fabric | Stretch polyester or poly-spandex knit | Heavier polyester or poly-cotton |
| Fit | Close to the body, hard to grab | Looser, traditional cut |
| Collar | Usually crew or short collar | Traditional rugby collar with placket |
| Best for | Match day, sevens, touch rugby | Training, social, supporter and fashion rugby shirts |
Fabrics and weights
- Match jerseys: stretch knit polyester around 220–280 GSM, durable and quick-drying
- Training tops: lighter 160–200 GSM polyester
- Supporter and lifestyle rugby shirts: heavy cotton or poly-cotton, often 280–350 GSM
- Silicone grip prints: some clubs add grip panels on the chest for line-outs; check your competition’s rules
See our sportswear fabric guide and what GSM means.
Construction that lasts
- Double or flatlock stitching on all main seams
- Reinforced shoulder and underarm seams
- Taped or bound necklines that don’t stretch out
- Colourfast sublimation inks that survive hot washes
Sizing for rugby clubs
| Group | Typical sizes | Tip |
|---|---|---|
| Minis and juniors | Age 5–6 to 13–14 | Order by age, check chest width |
| Senior men | S–5XL | Forwards often need 3XL–5XL in tight fit |
| Women’s | XS–3XL or UK 8–20 | Women’s cut with shorter body |
Use our size chart guide to collect sizes early.
Numbers, sponsors and club crests
- Back numbers 1–15 for fifteens (1–23 including replacements), 1–12 or 1–13 for sevens squads
- Sponsor logos on chest, back and sleeves cost nothing extra with sublimation
- Club crests can be sublimated or embroidered
Full club kit checklist
Most clubs order match jerseys, rugby shorts, socks, training tops, hoodies, quarter-zips, rain jackets and bags together, so colours match across the whole kit.
MOQ, price and timing
Ravix Pro’s MOQ is 30 pieces per design with mixed sizes and numbers. Typical timing: mock-up in 1–3 days, sample in 7–10 days, bulk in 2–4 weeks, and air delivery in about 3–7 days to the UK, Ireland and Europe. For a season starting in August–September, send designs by May. See how to order team uniforms.
From our factory floor in Sialkot
At Ravix Pro Industry we have manufactured sportswear since 2008 and now run more than 100 stitching and finishing machines with 150+ workers, producing 20,000+ pieces a month for over 500 brands and clubs in 50+ countries. Every order follows the same 11 steps: quote, design, approval, sample, cutting, decoration, stitching, thread trimming, quality check, packing and door-to-door shipping. Sublimation, screen printing, DTF and embroidery happen in-house, so we control colour, print quality and timing ourselves. See our manufacturing process and quality checks.
Ready to start? Request a free quote for custom rugby jerseys or message us on WhatsApp with your design, quantity and sizes. MOQ from 30 pieces per design. We reply within 24 hours.
FAQs
What fabric is best for rugby jerseys?
Stretch knit polyester or poly-spandex around 220–280 GSM for match jerseys. It is durable, dries fast and is harder for opponents to grab.
Why are rugby jerseys tight?
A close fit leaves less loose fabric for opponents to hold in tackles, rucks and mauls.
Can you make classic collared rugby shirts?
Yes. We make classic collared rugby shirts in heavy cotton or poly-cotton for training, socials and fashion brands.
What is the MOQ for custom rugby kits?
30 pieces per design at Ravix Pro, with mixed sizes, numbers and junior sizes allowed.
How long does a rugby kit order take?
About 4–6 weeks from design to delivery: sample in 7–10 days, bulk in 2–4 weeks and shipping in about a week by air.
Sources
- World Rugby, laws and regulations (Regulation 12, players’ dress): world.rugby
- England Rugby (RFU): englandrugby.com
