Quick answer: To private label activewear, choose your styles and fabrics, approve samples with a manufacturer, add your own labels and packaging, and order in small quantities per design.
Gyms, fitness influencers and new athleisure labels in the USA, UK and Europe increasingly launch with private label activewear: proven styles made with their own fabric colours, logos and labels. This guide explains how it works, which fabrics to choose and what quality checks matter most for leggings and sports bras.
Quick answer
A private label activewear manufacturer produces leggings, sports bras, shorts, tanks and sets on its proven patterns, in your chosen fabric and colours, with your logo, woven labels and packaging. It is faster and cheaper than full custom development. At Ravix Pro the MOQ is 30 pieces per design, with sizes mixed, and every style is sampled before bulk.
Building a clothing or sportswear brand? Ravix Pro Industry is a sportswear and apparel manufacturer in Sialkot, Pakistan, offering OEM and private label manufacturing for clothing brands: product development, samples, custom labels and packaging, and consistent bulk production, certified WRAP, BSCI, OEKO-TEX and ISO 9001. MOQ 30 pieces per design. Private label · OEM manufacturing · Get a free quote.
Part of our guide: Custom Sportswear and Apparel Products · Quick answers
Popular private label activewear products
| Product | Typical fabric | Key features to specify |
|---|---|---|
| High-waist leggings | Nylon/spandex or polyester/spandex, about 220–300 GSM | Squat-proof, gusset, waistband height, pockets |
| Sports bras | Nylon/spandex with power-mesh lining | Support level, removable cups, strap style |
| Biker and training shorts | Same as leggings | Inseam length, no-roll waistband |
| Tanks and crop tops | Polyester/spandex jersey or rib | Fit, length, logo placement |
| Matching sets | Same fabric lot for top and bottom | Colour consistency across pieces |
| Men’s training tees and shorts | Polyester performance knit | Moisture-wicking, flatlock seams |
Fabric choice: the biggest decision
- Nylon/spandex: soft, “buttery” handfeel, strong recovery; usually the premium choice for leggings.
- Polyester/spandex: good value, sublimation-friendly, quick-drying; ideal for printed styles.
- Brushed or peached finishes: softer, cotton-like feel for lifestyle sets.
- Recycled polyester or nylon: available for sustainability-focused brands, often with a longer lead time.
Learn more about weight in what is GSM in fabric.
Quality checks that matter for activewear
| Test | Why |
|---|---|
| Squat-proof (opacity) test | Leggings must not turn see-through when stretched |
| Stretch and recovery | Prevents bagging at knees and seat |
| Seam strength on flatlock and coverstitch | Seams must stretch with the fabric without cracking |
| Pilling resistance | Inner thighs rub constantly during workouts |
| Colour fastness to sweat and washing | Dark colours must not bleed |
Branding options
- Heat-transfer, reflective or silicone logos on waistbands
- Embroidered logos on sweatshirts and joggers
- Printed neck labels (tagless) and woven labels
- Branded hangtags, polybags and mailer boxes; see clothing packaging
Private label activewear for US and UK brands
For US brands, labels must show fibre content, country of origin, RN or company name and care instructions. For UK and EU brands, fibre composition labelling is mandatory. We print compliant labels in-house. See sourcing for US brands and sourcing for UK brands.
How to launch
- Pick 2–4 hero styles (for example leggings, bra and shorts in two colours).
- Choose fabric and colours; request swatches.
- Approve samples and run the squat-proof test yourself.
- Order from 30 pieces per design.
Related: how to start an activewear brand, gym wear manufacturing, private label vs OEM.
Looking for a full gym wear factory, not just private label? See gym wear manufacturer in Pakistan and our custom leggings manufacturer guide.
From our factory floor in Sialkot
At Ravix Pro Industry we have manufactured sportswear since 2008. Every order follows the same 11 steps: quote, design, approval, sample, cutting, decoration, stitching, thread trimming, quality check, packing and door-to-door shipping. Sublimation, screen printing, embroidery and stitching happen in-house, so we control colour, print quality and timing ourselves. The most common problem we see with first-time buyers is skipping the sample; a physical sample costs a little extra but prevents expensive surprises in bulk. See our manufacturing process and quality checks.
Ready to start? Request a free quote or message us on WhatsApp with your design, quantity and sizes. MOQ from 30 pieces per design. We reply within 24 hours.
Read next: Sportswear Size Chart Guide: How to Size Custom Kits and Activewear · Sportswear Fabric Guide: Polyester, Mesh, Spandex, Fleece and More
FAQs
What is private label activewear?
Activewear made on a factory’s proven patterns with your fabric colours, logo, labels and packaging, sold under your brand.
What is the MOQ for private label leggings?
At Ravix Pro, 30 pieces per design with sizes mixed.
What fabric is best for leggings?
Nylon/spandex for a soft, premium feel and strong recovery; polyester/spandex for value and printed designs.
How do I make sure leggings are squat-proof?
Choose a dense fabric of suitable weight, and test the sample by stretching it in a deep squat under bright light.
Can I get matching sets in exact colours?
Yes. Tops and bottoms are cut from the same fabric lot so colours match.
Sources
- Ravix Pro Industry activewear production, 2008–2026.
- U.S. Federal Trade Commission, textile labeling guidance: ftc.gov
